Search found 73 matches

by Sherpa Burns
Wed Nov 07, 2012 10:19 am
Forum: Equipment and Tools (e.g., ski press, core profiler, etc)
Topic: Getting close...
Replies: 16
Views: 9211

A good range is 45-55. If I press higher than that, I usually end up with texture of the glass showing through the topsheet. 45-50 is just about right for a perfectly flat top, adequate squeeze out, and properly bonded layers.
As Twizz said, leave under pressure until fully cured.
Have Fun!
by Sherpa Burns
Tue Oct 23, 2012 12:01 pm
Forum: Ski/Snowboard Design and Layup
Topic: Layup techniques to eliminate bubbles under clear top sheets
Replies: 41
Views: 25586

I have done this layup and had the same issues described above. What works for me is using a composite veneer (bamboo is a common one). If your veneer is wavy, it will lift the top sheet prior to pressing exposing air between the clear and veneer regardless of what you try. You'd think the press wou...
by Sherpa Burns
Mon Jun 25, 2012 2:58 pm
Forum: Equipment and Tools (e.g., ski press, core profiler, etc)
Topic: Advice on used basegrinder?
Replies: 2
Views: 2647

I have the same machine. Paid $1000 last year and it is in great condition. When I was looking around for these machines, they seem to consistently run around 1K. MM is correct in that SVST will have all replacement parts. Make sure the coolant pump is working and all bearings are good. People forge...
by Sherpa Burns
Fri Jun 08, 2012 2:58 pm
Forum: Equipment and Tools (e.g., ski press, core profiler, etc)
Topic: CNC Router build
Replies: 59
Views: 29146

Twizz,
I'm blown away. That is very impressive. Love the use of steel. If you're going to be carving away in bamboo, you just did it right. Kudos.
by Sherpa Burns
Mon Mar 19, 2012 10:48 pm
Forum: Materials and Supplies
Topic: Green Sidewall Material
Replies: 4
Views: 3660

I don't know the Pantone either. I had a bunch of this, but I am all out. I have 3 leftover strips of a forest green that are about 1/2" wide if that helps. I think I have some purple left too. It's kind of a Plum Crazy type color that is really cool looking. I'd have to double check, but I bet...
by Sherpa Burns
Sat Mar 17, 2012 10:54 am
Forum: Materials and Supplies
Topic: Fiberglass comparisons 22 vs 19 oz
Replies: 5
Views: 4688

If you are thinking about 2-4 threads of CF both top and bottom, why not just use a 1 inch strip of the CF either above or below? This would be a lot faster and easier than separating individual strands. Also, a 1 or 2 inch strip of CF in a set of skis adds a lot of life to the flex. Were you thinki...
by Sherpa Burns
Fri Mar 09, 2012 10:56 pm
Forum: Ski/Snowboard Design and Layup
Topic: Chipping and tearing topsheet
Replies: 14
Views: 9323

That TGR thread is ridiculous. This should be Exhibit A on why this world is so frustrating.
by Sherpa Burns
Thu Feb 23, 2012 10:32 pm
Forum: Journals: Log Your Ski Building Progress
Topic: new skibuilder
Replies: 18
Views: 17241

Actually, too much pressure can squeeze out too much epoxy and make the laminate weaker. I press at 50-55 and everything comes out well bonded and flat. I tried going up to 65 in the past and when I did a hard hand flex I could hear a little too much cracking. I think your fiberglass seperation coul...
by Sherpa Burns
Wed Feb 22, 2012 3:07 pm
Forum: Materials and Supplies
Topic: Ski cores help!!
Replies: 7
Views: 5099

Re: Ski cores help!!

hey guys! I know your answers are going to be like you need to read and i would just like to say that I have looked through this and found nothing on this subject. so My question is there any place I could by laminates ski cores because I have no tools that would be able to help cut out a core and ...
by Sherpa Burns
Wed Feb 22, 2012 1:33 pm
Forum: Ski/Snowboard Design and Layup
Topic: Ski Core Design & How am I doing?
Replies: 17
Views: 9336

Good looking press. I would second the thought of shrinking down the underfoot thickness length. I had the great idea to make a powder ski that I thought was going to the bees knees. I made the underfoot thickness 11.5mm for almost 22" which is very comparable to what you are thinking. Couldn't...
by Sherpa Burns
Mon Feb 20, 2012 6:36 pm
Forum: Ski/Snowboard Design and Layup
Topic: Need a new company / person to make my custom skiboards....
Replies: 18
Views: 9505

My old man always used to say, "if you want something done right...you gotta do it yourself".
by Sherpa Burns
Sat Feb 18, 2012 8:21 pm
Forum: Ski/Snowboard Design and Layup
Topic: Natural Wood Look
Replies: 7
Views: 3373

khutch5 wrote:I'm planning on putting a second layer of fiberglass between the core and topsheet so that won't work
So, you're going to have two layers of fiberglass above the core? Why? Are you putting two layers below as well?
by Sherpa Burns
Tue Feb 14, 2012 6:19 pm
Forum: Materials and Supplies
Topic: help with new press!
Replies: 14
Views: 8654

Definitely shop local whenever and wherever you can. Shipping is often times damn near as much as the material. A local metal shop/supplier will be your best bet. 3/4" aluminum tubing, 1'8" wall thickness is what you want. They will usually cut to lengths you need as well. Having them cut ...
by Sherpa Burns
Mon Feb 13, 2012 10:40 pm
Forum: Journals: Log Your Ski Building Progress
Topic: Twizz 2011/2012
Replies: 82
Views: 42154

It's not leaving a low spot between where the extra layer of CF starts and the edge? I was having an issue awhile back where I was rabbiting too far in and the base was sucking up in the void between the core and the edge tangs.. It left a few small pockets that took too many passes on the grinder t...
by Sherpa Burns
Mon Feb 13, 2012 8:37 pm
Forum: Journals: Log Your Ski Building Progress
Topic: Twizz 2011/2012
Replies: 82
Views: 42154

Twizz! Lookin good! Just bend the brakes with vise and a pipe. You can heat them up if you need. If the plastic melts, that's great. I've been replacing the plastic tabs on my brakes with bullet casings. Fill them with JB Weld and push them into place. I've never had so many comments after people se...