Top Cassette

[uncski]

Thanks Matt! Like most people I'm probably trying to over think the initial build and need to just build and learn from trial and error.

[mattman]

Well I certainly wouldnt encourage building such an experimental tool for your first build. Put plenty of time into designing what you think is the perfect ski, build it with a simple and reliable method, then completely redesign when realize how much better your second attempt will be (warning: this is a never ending cycle)

[skidesmond]

Well I certainly wouldnt encourage building such an experimental tool for your first build. Put plenty of time into designing what you think is the perfect ski, build it with a simple and reliable method, then completely redesign when realize how much better your second attempt will be (warning: this is a never ending cycle)

I second that.

[uncski]

I completely agree, unfortunately the "perfect ski" to me isn't attainable without precise 3d cnc'd templates. Thus trying to cut corners Maybe I need to get some "basic" builds under my belt before I start working on my dream ski.

[chrismp]

found a blog with a guy building capped skis in an interesting way. he presses a traditional ski but without a topsheet, cuts the flashing, bevels the sidewalls and then applies the topsheet in a second pressing. the cap is achieved simply by putting foam sheets on top of the laminate.

here's his blog with photos: http://holuta-ski-design.blogspot.com/2 ... age-2.html

[amidnightproject]

Im gonna give that a go on some scraps. Won't hurt to try it.

[uncski]

found a blog with a guy building capped skis in an interesting way. he presses a traditional ski but without a topsheet, cuts the flashing, bevels the sidewalls and then applies the topsheet in a second pressing. the cap is achieved simply by putting foam sheets on top of the laminate.

here's his blog with photos: http://holuta-ski-design.blogspot.com/2 ... age-2.html

Very interesting Chris. I'm assuming that the foam would have to be replaced every time? I wonder how much pressure actually needs to be applied to get the topsheet to stick.

[chrismp]

i don't think he replaces the foam. it looks like pretty soft foam that's used for seat padding.