CNC Router build
Posted: Mon May 21, 2012 8:30 am
I haven't posted much on this yet, figured I would wait until things were nearly complete.
I've been wanting to take on this project for a couple of years, I've just been waiting until I had the time, and the money. This year I had both so I took it on.
I knew building a CNC machine would be expensive. I had a goal of doing it under $2k. In the end, I was a factor of two over that... ouch.
A disclaimer: I definitely could have done more research before just buying/building a bunch of stuff. I am not a member on the CNCZone forum (similar to SkiBuilders but for CNC stuff), and probably should have been. Had I done some things different I could have brought the cost down I'm sure.
I wanted it at least big enough for ski stuff, but I was constrained by shop space so I couldn't do 4x8ft which seems to be pretty standard. I settled on 3x7ft. (actual lateral working area is more like 2.5ft).
I designed the entire thing from scratch in Solidworks, and had virtually the entire thing designed/assembled on the computer before I bought a single part. That made construction go very quickly and smoothly. Everything went together exactly as-designed with no issues. Pretty proud of that!
The frame is made from 4" tall steel c-channel, the gantry is 6" c-channel. I had a number of parts laser cut out of 1/4" steel by a place in Bellingham, Wa. That saved me a lot of machining.
Mechanical parts were purchased from a mix of McMaster-Carr, Ebay, and a few CNC Router suppliers.
The X-axis uses a gear rack and spur gear on each side, powered by a single stepper motor with outputs going to each side, with timing belts/pulleys, sliding on 7ft long 20mm linear bearings.
The Y-axis uses a ballscrew/nut direct drive from a stepper motor, sliding on two 20mm linear bearings.
The Z-axis uses a ballscrew actuator thing I found on ebay, that I had to machine an adapter for to mount my stepper motor (used my small CNC mill to made the adapter )
I built a rolling cabinet for the machine that includes a space for the computer, some drawers for supplies, a few cabinet doors on the front for parts/ski materials, and one LONG cabinet on the back for long ski materials.
I've been wanting to take on this project for a couple of years, I've just been waiting until I had the time, and the money. This year I had both so I took it on.
I knew building a CNC machine would be expensive. I had a goal of doing it under $2k. In the end, I was a factor of two over that... ouch.
A disclaimer: I definitely could have done more research before just buying/building a bunch of stuff. I am not a member on the CNCZone forum (similar to SkiBuilders but for CNC stuff), and probably should have been. Had I done some things different I could have brought the cost down I'm sure.
I wanted it at least big enough for ski stuff, but I was constrained by shop space so I couldn't do 4x8ft which seems to be pretty standard. I settled on 3x7ft. (actual lateral working area is more like 2.5ft).
I designed the entire thing from scratch in Solidworks, and had virtually the entire thing designed/assembled on the computer before I bought a single part. That made construction go very quickly and smoothly. Everything went together exactly as-designed with no issues. Pretty proud of that!
The frame is made from 4" tall steel c-channel, the gantry is 6" c-channel. I had a number of parts laser cut out of 1/4" steel by a place in Bellingham, Wa. That saved me a lot of machining.
Mechanical parts were purchased from a mix of McMaster-Carr, Ebay, and a few CNC Router suppliers.
The X-axis uses a gear rack and spur gear on each side, powered by a single stepper motor with outputs going to each side, with timing belts/pulleys, sliding on 7ft long 20mm linear bearings.
The Y-axis uses a ballscrew/nut direct drive from a stepper motor, sliding on two 20mm linear bearings.
The Z-axis uses a ballscrew actuator thing I found on ebay, that I had to machine an adapter for to mount my stepper motor (used my small CNC mill to made the adapter )
I built a rolling cabinet for the machine that includes a space for the computer, some drawers for supplies, a few cabinet doors on the front for parts/ski materials, and one LONG cabinet on the back for long ski materials.