MDF Bottom Mold building by CNC
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MDF Bottom Mold building by CNC
Ok. Planning some new full length non adjustable MDF molds. Multiple identical slices bolted together. Slices cut on CNC router.
Questions:
Anyone see any pros/cons of using 25mm MDF over 18mm MDF in terms of machining accuracy.
(I think I can get enough slices on 2 sheets of 25mm instead of 3 sheets of 18mm, which I think (?) will save machining time and therefore save money, even when extra money for thick MDF is taken into account).
The guy with the CNC I don't think fully appreciates how perfect I want each piece to be. Any thoughts on depth of each pass and how many passes you would think for cutting 18/25mm MDF.
Probably cut with 1/4" bit, the machine is pretty good I think with a proper variable speed spindle.
thanks
Questions:
Anyone see any pros/cons of using 25mm MDF over 18mm MDF in terms of machining accuracy.
(I think I can get enough slices on 2 sheets of 25mm instead of 3 sheets of 18mm, which I think (?) will save machining time and therefore save money, even when extra money for thick MDF is taken into account).
The guy with the CNC I don't think fully appreciates how perfect I want each piece to be. Any thoughts on depth of each pass and how many passes you would think for cutting 18/25mm MDF.
Probably cut with 1/4" bit, the machine is pretty good I think with a proper variable speed spindle.
thanks
Don't wait up, I'm off to kill Summer....
I built my last set of tip/tail molds using 1" (25mm) MDF and it was ways easier ! I cut the pieces manually though so that's where I saved a lot of time. I don't see any problem in your case.
One thing I've found though is my tip/til blocks (all of them, not just the last ones) are splitting : I don't know if it's the right expression in english but basically cracks appear on those molds and it's the MDF itself, not the bond, which is cracking. If I can think about it I'll take pics tonight.
For my next set of tip/tail mold I'll try to make a solid block of MDF, glueing pieces of MDF horizontaly, roughly the shape of the tip/tail mold and then bring that to my CNC guy (which I still have to find since I moved :p) so he will machine the block directly.
It might save some machine time, save some material (less waste as I just have to cut rectangular pieces of MDF of different sizes) and it should also be less subject to splitting as when in use I only compress both my MDF pieces and my glue joints, no shear !
One thing I've found though is my tip/til blocks (all of them, not just the last ones) are splitting : I don't know if it's the right expression in english but basically cracks appear on those molds and it's the MDF itself, not the bond, which is cracking. If I can think about it I'll take pics tonight.
For my next set of tip/tail mold I'll try to make a solid block of MDF, glueing pieces of MDF horizontaly, roughly the shape of the tip/tail mold and then bring that to my CNC guy (which I still have to find since I moved :p) so he will machine the block directly.
It might save some machine time, save some material (less waste as I just have to cut rectangular pieces of MDF of different sizes) and it should also be less subject to splitting as when in use I only compress both my MDF pieces and my glue joints, no shear !
A bad day skiing is always better than a good one at work...
I build my bottom and top mold with 3/4" thick MDF. cut in 1 pass on the CNC router, 18000 rpm spindle, 600in/min working speed, 1/2 router bit.
Julien
www.evasionkiteboards.com
Julien
www.evasionkiteboards.com
- threeninethree
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i did my moulds in 38mm mdf, we machined it in 3 or 4 passes. the router (8-10mm i forgot)wasn t too sharp, what resulted in a little bending of the router where hitting the material, 0,05mm, not a lot, but noticable.
1/4" router and 25mm mdf - at least 5 passes!? and slow feed rates 1-2 meter/min.
i would be scared by a 1/4" router for a 25mm material anyway
1/4" router and 25mm mdf - at least 5 passes!? and slow feed rates 1-2 meter/min.
i would be scared by a 1/4" router for a 25mm material anyway
-
- Posts: 132
- Joined: Fri Sep 11, 2009 6:13 am
- Location: germany
i did my moulds in 38mm mdf, we machined it in 3 or 4 passes. the router (8-10mm i forgot)wasn t too sharp, what resulted in a little bending of the router where hitting the material, 0,05mm, not a lot, but noticable.
1/4" router and 25mm mdf - at least 5 passes!? and slow feed rates 1-2 meter/min.
i would be scared by a 1/4" router for a 25mm material anyway
1/4" router and 25mm mdf - at least 5 passes!? and slow feed rates 1-2 meter/min.
i would be scared by a 1/4" router for a 25mm material anyway